Die Casting Mold Design & Manufacturing | Precision Tooling Solutions:
Why Choose Us for Die Casting Molds?
Advantages:
✅ 30+ Years of Experience: Serving automotive, aerospace, and electronics industries.
✅ Advanced Tooling Technology: 5-axis CNC, EDM, and vacuum heat treatment.
✅ Global Certifications: ISO 9001:2015, IATF 16949 compliant.
✅ Fast Turnaround: Prototype molds in 4-6 weeks, mass production-ready.
Our Die Casting Mold Capabilities
Precision Engineering for Every Application
Two-column Layout:
Mold Types | Technical Highlights |
---|
– High-Pressure Die Casting | – Material: H13 Steel, SKD61 |
– Multi-Cavity Molds | – Tolerance: ±0.02mm |
– Unit Die Molds | – Surface Finish: Ra 0.2μm (mirror) |
– Overmolding Solutions | – Cooling Channels: CFD-optimized |
Industries We Serve
Trusted by Leaders Across Sectors
- Automotive (Geely,Great wall,Cheery Toyota)
- Consumer Electronics (Huawei,Apple, Samsung)
- Industrial Machinery
- Medical Devices
From automotive battery trays to micro-sized electronic connectors, our molds ensure repeatability and cost efficiency for high-volume production.”
Section 4: The Mold Manufacturing Process
From Design to Delivery – Transparent Workflow
Step-by-Step Infographic:
- Design & Simulation (CAD/CAE analysis)
- Material Selection (Premium tool steel)
- CNC Machining & EDM
- Heat Treatment & Surface Coating
- Quality Inspection (CMM, X-ray)
- Trial Production & Delivery
Section 5: Case Studies
Success Stories in Die Casting Tooling
Case Study 1:
- Client: EV Battery Housing Manufacturer
- Challenge: High-volume production with <0.1mm warpage tolerance.
- Solution: Multi-slide H13 mold with conformal cooling.
- Result: 20% cycle time reduction, 99.8% defect-free rate.
Case Study 2:
- Client: Smartphone Housing Supplier
- Challenge: Ultra-thin wall (0.8mm) magnesium alloy mold.
- Result: Achieved 500K+ cycles with no wear.
FAQs
Your Questions, Answered
- Q: What’s the typical lifespan of a die casting mold?
A: 100,000 to 1M+ cycles, depending on alloy and maintenance.
- Q: Can you repair or modify existing molds?
A: Yes – we offer mold refurbishment and reengineering services.
- Q: Do you provide DFM (Design for Manufacturing) analysis?
A: Free DFM report included with every quote.